Motorized Roller Conveyors

Optimize your material flow with Motorized Roller Conveyors from Conveyor Systems & Engineering, Inc. These systems offer efficient, low-noise transportation, ideal for diverse applications. Experience enhanced control with zoned conveyance, reducing product damage and accumulation. Our MDR solutions integrate seamlessly, providing a safe and energy-efficient way to move your goods. Boost your operational efficiency with our reliable and innovative designs.

Conveyor Systems & Engineering, Inc. delivers Motorized Roller Conveyors designed for reliability and precision. Our MDR conveyors are perfect for applications requiring gentle handling and precise movement. Benefit from reduced maintenance and increased operational lifespan with our high-quality components. Upgrade to our advanced MDR technology and improve your productivity. We provide tailored solutions to meet your specific material handling challenges.

Product Features

Individually Powered Rollers – Each roller (or zone) has its own motor, allowing independent operation and enhanced control.
Energy Efficient Technology – Optimized motor and control systems minimize power consumption, reducing operational costs.
Zero Pressure Accumulation – Products accumulate without touching, preventing damage and ensuring smooth flow.
Photo Eye Controlled – Integration with photoelectric sensors enables automated start/stop and precise product tracking.
24VDC Brushless Motorized Rollers – Safe, low-voltage operation with durable and reliable brushless motors.
Quiet Operation – Engineered for minimal noise, creating a more comfortable working environment.
Easy Installation and Wiring – Modular design and simplified wiring reduce setup time and complexity.
Low Profile Design – Compact construction allows for integration into space-constrained environments.
Simple Maintenance – Easy access to components and robust design minimize downtime and maintenance efforts.
Flexible Layout Configurations – Modular sections and controls allow for highly customizable conveyor layouts to suit various applications.

Standard Specifications

Medium Duty Motorized Roller Photo Eye Controlled Accumulating Conveyor (MODEL 190MRA)

Beds	15", 21", 27", 33", and 39" wide between rails, 7" deep x 1 1/2" x 12 ga. painted, formed steel channel frame, bolted together with splice plates and floor supports.
Rollers	1.9" dia. x 16 ga. galvanized steel rollers with 7/16" hex axle and ABEC-1 bearings. Double grooved rollers spaced on 3", 4" or 6" centers are slave driven by urethane “O" rings from motor rollers. Rollers are set low in conveyor frame to provide guard rails both sides.
Motor Rollers	Motor rollers are 24VDC, brushless type for long life and high output. Each motor roller has the capability to provide accumulation, dynamic braking, slug unload, reverse and run at variable speeds as standard. Motor roller only runs when necessary and remains in sleep mode at all other times. A driver card for each motorized roller is included, but is application specific.
Sensors	Retro-reflective photo eye mounted to side of conveyor frame to detect product presence. Photo eyes operate on 24VDC.
Accumulation Zones	Standard zones are 18", 24", 30" or 36" long. Zone length must be equally divisible by roller centers.
Power	A “power supply" is required to convert 120VAC to 24VDC to power the motorized rollers - power supply sold separately.
Capacity	Motor rollers can handle product weights up to 120 lbs. depending on product type and conveyor speed.
Floor Supports	30" to 44" adjustable from floor to top of roller. One support provided for each end of conveyor and at each bed joint. Other elevations are available.
Conveyor Speed	Standard conveyor speed range is 25 to 200 FPM. Other speeds are available.
Side Covers	Easy on-off, tinted plastic side cover to protect wiring - no tools required to remove or install.

Key Applications

E-commerce Fulfillment Centers – Efficiently sorting, accumulating, and transporting packages for order fulfillment.
Warehouse and Distribution – Moving goods between storage, picking stations, and shipping areas.
Manufacturing Assembly Lines – Transporting components and work-in-progress between workstations with precise control.
Airport Baggage Handling – Sorting and conveying luggage with automated tracking and routing.
Food and Beverage Processing – Handling packaged and unpackaged goods in hygienic environments.
Pharmaceutical and Healthcare – Transporting sensitive materials and products with gentle handling.
Automotive Industry – Moving parts and assemblies through various stages of production.
Postal and Parcel Sorting – High-speed sorting and distribution of letters and packages.
Tire and Rubber Industry – Handling tires and rubber products in manufacturing and distribution centers.
Consumer Goods Packaging – Transporting and accumulating packaged items for palletizing and shipping.

Motorized Roller Conveyors

Energy-Efficient Motorized Roller Conveyors