Heavy-Duty Roller Conveyors

Heavy-Duty Roller Conveyors for Industrial Loads

Built to withstand the toughest environments, our heavy-duty roller conveyors are ideal for transporting large, bulky, or heavy items across factory floors, loading docks, and industrial workstations. With reinforced frames and high-capacity rollers, they support consistent, stable movement under high loads.

Perfect for the automotive, construction, and mining industries where durability and performance are critical.

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Heavy-duty roller conveyors are built to handle large, heavy items weighing hundreds or even thousands of pounds. These systems are perfect for demanding environments like industrial manufacturing lines, distribution centers, mining sites, and material handling facilities. Options include both powered and gravity rollers, self-lubricating sleeve bearings, and deep groove bearings for smooth performance. Custom designs are also available to meet the unique requirements of your operation. Whatever the application, these conveyors deliver strength and reliability.

When you need to move bulky materials with ease, Conveyor Systems & Engineering, Inc. offers heavy-duty roller conveyors built with strong steel frames for maximum durability. With over 35 years of experience, we specialize in delivering high-quality, cost-effective solutions. Our systems reduce downtime and enhance efficiency, helping you avoid costly breakdowns. Backed by a knowledgeable team, we guide you through selecting the right conveyor tailored to your needs. From manufacturing to warehousing, we have the heavy-duty solution to support your success.

Product Features

High Load Capacity – Engineered to transport items weighing hundreds or thousands of pounds with ease.
Robust Steel Frame Construction – Built with heavy-gauge steel for superior strength and long-lasting durability.
Custom Design Options – Tailored configurations available to suit specific operational layouts and load types.
Powered and Gravity Options – Choose between motorized or manual systems depending on your workflow needs.
Self-Lubricating Bearings – Equipped with sleeve bearings that reduce maintenance and ensure smooth operation.
Deep Groove Bearings – Ideal for handling heavy loads while maintaining alignment and minimizing wear.
Impact-Resistant Rollers – Designed to absorb shock from large or uneven materials without damaging the system.
Modular System Design – Easily expandable or reconfigurable to adapt to growing or changing facilities.
Corrosion-Resistant Coatings – Optional finishes available for use in harsh or outdoor environments.
Expert Engineering Support – Backed by over 35 years of experience and a team ready to provide customized solutions.

Standard Specifications

Conveyor Type	Heavy-Duty Roller Conveyor
Application	Pallet Handling, Automotive, Industrial Warehousing
Roller Diameter	2.99 in / 3.5 in / 3.97 in
Roller Material	Thick-wall Steel Tube, Zinc-Plated / Galvanized
Roller Pitch	3.93 in / 5.9 in / 7.87 in
Frame Material	Heavy-Gauge Mild Steel (Powder-Coated or Hot-Dip Galvanized)
Conveyor Width	23.62 in – 59 in (custom sizes available)
Module Length	6.56 ft – 13.1 ft per section
Load Capacity	336–1344 lbs/ft depending on configuration
Drive Type (if powered)	Chain Drive / Motorized Rollers / Gear Drive
Installation	Floor-mounted with heavy-duty support stands (adjustable)

Key Applications

Pallet Handling Lines – Ideal for transporting fully loaded pallets across warehousing and production floors.
Automotive Assembly Plants – Supports the movement of heavy components like engines, chassis, and body frames.
Steel & Metal Fabrication Units – Handles bulky sheets, coils, and finished metal products with ease.
Industrial Warehousing – Enables smooth flow of high-load goods from storage to dispatch zones.
Logistics Hubs – Manages the distribution of heavy goods and large-volume shipments efficiently.
Manufacturing Facilities – Integrates into production lines to carry large parts or machinery components.
Cold Storage & Freezer Warehouses – Performs reliably in low-temperature environments handling bulk goods.
Heavy Equipment Maintenance Shops – Assists in moving large mechanical assemblies during repair or rebuild.
Building Material Yards – Designed to move cement bags, timber planks, tiles, and other construction loads.
Recycling & Waste Handling Plants – Moves bulky recyclables and scrap material in high-load operations.